LED Prelam Inlay

LED Prelam Inlay | RFID Card with Embedded LED Visual Feedback

Light. Connect. Engage.

Want to add visual feedback to your contactless cards? Realsmart’s LED Prelam Inlay embeds 1–6 LEDs into pre-laminated smart card cores, providing instant light confirmation when tapped.

Choose standard LED, 0.42–0.45 mm thickness, for steady illumination, or blinking LED, ≥ 0.50 mm with control module, for programmable light effects. LED colors include red, white, yellow, and custom options. Material choices: PVC, PETG, or Polycarbonate in white, red, or orange.

Sheet size up to 650 × 530 mm with multiple layout options, including 3 × 8, 3 × 9, 5 × 5, 6 × 7, 6 × 8, 4 × 10, etc. Supports both dual-interface and contactless cards. Production capacity: 200,000 pieces per day.

Perfect for access control, loyalty programs, event badges, payment cards, and hotel key cards.

See the connection. Realsmart: Light up your RFID experience.

Overview: Pre-Laminated Smart Card Core with RFID + LED Modules

The LED Prelam Inlay is a pre-laminated smart card core that combines RFID electronics with embedded LED modules.

Layers are fused under heat and pressure, embedding the chip, antenna, and LEDs into a durable material. This solution enables secure contactless use while LEDs light up to provide visual feedback, enhance branding, and improve user experience.

Available in both standard LED and blinking LED configurations, this inlay sheet is ideal for card manufacturers who want to add an interactive visual element to their contactless products.

Key Features at a Glance

Feature	Benefit
Visual feedback	LEDs light up upon RFID interaction for user confirmation and brand enhancement
Dual interface capable	Supports both contact and contactless operation
Customizable LED configuration	1 to 6 LEDs per card; multiple color options
Flexible materials	Available in PVC, PETG, Polycarbonate, and more
Multiple layout options	Various card arrangements per sheet, such as 3 × 8, 3 × 9, 5 × 5, 6 × 7, 6 × 8, 4 × 10, etc.
High production capacity	Up to 200,000 pieces per day
Blinking LED option	Control module for timed or pattern-based blinking effects

Technical Specifications

Parameter	Specification
Product Name	LED Prelam Inlay, RFID Card LED Prelam Inlay on Sheet
Max Sheet Dimension	650 × 530 mm
Layout Options	3 × 8, 3 × 9, 5 × 5, 6 × 7, 6 × 8, 4 × 10, and more
Standard LED Inlay Thickness	0.42 mm, 0.45 mm
Blinking LED Inlay Thickness	≥ 0.50 mm
Card Category	Dual Interface Card / Contactless Card
LED Quantity per Card	1–6 pcs
LED Module Size	5 × 8 × 0.42 mm
Blinking LED Control Module Size	10.5 × 14.5 × 0.46 mm
LED Bright Area Diameter	1 mm
Minimum Pitch Between LEDs	> 6 mm
Material	PVC, PETG, Polycarbonate, etc.
Material Color	White, red, orange, customizable
Wire Color	Red, golden, blue, green, etc.
LED Color	Red, white, yellow, or others
Production Capacity	200,000 pieces / day

Standard LED vs Blinking LED

Feature	Standard LED Prelam Inlay	Blinking LED Prelam Inlay
Thickness	0.42 mm or 0.45 mm	≥ 0.50 mm
Control module	Not required	Required, 10.5 × 14.5 × 0.46 mm
Lighting behavior	Lights up steadily when powered	Programmable blinking patterns
Best for	Simple visual confirmation	Attention-grabbing, branding effects

Applications: Where to Use LED Prelam Inlays

Application Area	Use Case Examples
Access control	Visual confirmation when card is tapped
Loyalty & membership	Branded light effects for customer engagement
Event badges	Interactive attendee identification
Payment cards	Transaction confirmation via LED feedback
Hotel key cards	Enhanced guest experience with light indication
Promotional & gift cards	Attention-grabbing visual effects
Secure ID cards	Multi-factor authentication with visual cue

Why Choose Realsmart LED Prelam Inlays?

Advantage	Description
Visual feedback	Confirms RFID read with immediate light response
Customizable LED count	1 to 6 LEDs per card
Multiple color options	Red, white, yellow, or custom LED colors
Dual interface support	Contact + contactless operation
High-volume production	200,000 pieces/day capacity
Flexible materials	PVC, PETG, Polycarbonate
Blinking option available	For enhanced visual effects

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