Heavy Inlay
Heavy Inlay——Revolutionary Heavey Card Solutions

Overview
FMS is the innovative heavy sheet material which makes plastic card up to 14g!
FMS composed of flexible tungsten steel powder and resin, it supports copper antenna wiring processes for DI and contactless card making, and remains the excellent card RF performance!
Card maker can laminate FMS with traditional process of lamination, punch and get perfect results after personalization! Compared to ” stiff metal core” heavy card solutions, it delivers superior magnetic stripe encoding features as well!
In order to obtain the card with premium textures and luxury effects, card maker may laminate the metallic PVC printing film to build the card with premium textures and luxury effects!
We offer tailor-made FMS inlays, materials or even cards to support your innovations!

Application
- Banking Card, Premium Membership Card, Gift Card, Brand Plate
- Smart Card in Dual-interface, Contactless or plastic card (without chip)
Spec for FMS Material
- Dimension
- ≤640mm (L) * 440mm (W) (+/-1mm)
- Thickness 0.22~0.30mm (+/-10%)
- Vi-cat:73℃(+/-3℃)
- Density:5.6~6.0 g/cm³
- Tensile strength:≥20 MPa
- Heat shrinkage rate:TD≤+6% MD≥-12%
- SurfaceRoughness:Ra 0.2~0.5
Structure Designs for FMS Inlay/Card
Typical layers design for DI and Contactless card with different weight choice.
We can provide customized FMS sheet material, Inlay and even final card.
Spec for FMS Pre-laminated Inlay
| FMS Solution | For Dual Interface Card | For Contactless Card |
| Size | Max. 640×440 mm for FMS material | Max. 640×440 mm for FMS material |
| Layout | 3×7, 3×8 (customized) | 3×7,3×8 (customized) |
| Thickness | 0.52mm to build card weight ≥12g | 0.42mm to build card weight ≥9g |
| Material | PVC+FMS | PVC+FMS |
| Freq/Protocol | 13.56MHz / ISO 14443 | 13.56MHz / ISO 14443, ISO15693, NFC |
| RF Antenna | Copper Wire for Coupling CoM, ACF etc. | Copper Wire |
| Delivery Form | Sheet for card maker’s lamination | Sheet for card maker’s lamination |
| Lamination Suggestion | Hot-press ≥140°C , 7bar , 1200s
Cold-press ≤40°C, 7bar , 1200s |
Hot-press ≥ 140°C , 7bar , 1200s
Cold-press ≤40°C , 7bar, 1200s |
Feature
- High density to make heavy card weight
- Perfect RF performancefor DI Car and Contactless Card
- Remain the conventional plastic card manufacturing process
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