Super Thin & Flat Sheet Inlay

Super Thin & Flat Sheet Inlay | Ultra-Thin RFID Inlay (0.20–0.36 mm) for Flat Contactless Cards

Thinner, flatter, smarter.

Need an ultra-thin RFID inlay as slim as 0.20 mm? Realsmart’s patented Super Thin & Flat Sheet Inlay enables the world’s thinnest contactless cards with a perfectly flat surface – no chip or coil marks.

Available in thickness options of 0.20 mm, 0.24 mm, 0.32 mm, and 0.36 mm, ±0.04 mm, with large sheet sizes up to 750 × 540 mm. Compatible with all major HF chips from NXP, Infineon, EM, and Sony Felica at 13.56 MHz, ISO 14443/15693.

Better bending and torsion resistance than standard inlays. Support for additional functional or anti-counterfeit layers. 100% function tested, dimensionally measured, and visually inspected. Proven quality trusted by customers in Europe and Japan.

Ultra-thin. Super-flat. Patented. Realsmart: Your partner for next-generation RFID cards.

Overview: Patented Mass Production Innovation for Ultra-Thin RFID Cards

The Super Thin & Flat Sheet Inlay is a patented mass-production innovation designed for ultra-thin, flat RFID cards.

With thickness as low as 0.20 mm, it supports any layout, HF chips, and additional functional or anti-counterfeit layers, ensuring superior quality, durability, and security.

This pre-laminated sheet inlay meets the growing market demand for thinner, flatter contactless cards while enabling extra layers for anti-counterfeiting or other applications.

Imagine a pre-laminated sheet inlay with a thickness of 0.20 mm or even thinner — any layout, thickness, and HF chips can be easily applied to support your high-quality card production.

Key Features at a Glance

Feature	Benefit
Super-thin thickness	0.20 mm – suitable for ultra-flat & ultra-thin cards
Perfect printing surface	No marks on chip or coil areas
Better physical performance	Improved bending and torsion resistance
Mature production technology	Higher throughput and consistent quality
Patented mass production	Reliable, scalable manufacturing
Customizable	Any layout, thickness, HF chip, and additional layers

Product Construction

The Super Thin Sheet Inlay is a pre-laminated sheet available in multiple thickness options:

Specification	Details
Sheet Size, Max	750 × 540 mm
Thickness Options	0.20 mm, 0.24 mm, 0.32 mm, 0.36 mm ± 0.04 mm
Material	Copper wire antenna, patented module with PVC sheet
Chip Type	HF, NXP Mifare, ICode, NTAG; Infineon; EM; Sony Felica; or any RFID chip brand
HF Operating Frequency	13.56 MHz – ISO/IEC 15693, ISO/IEC 14443
Storage Temperature	−20°C ~ +50°C
Options	Oval antenna; customer-specific layout; material: PET-G, PVC

Applications: Where to Use Super Thin Sheet Inlays

Application Area	Use Case Examples
Ultra-thin RFID cards	Slim access control, membership, and ID cards
Anti-counterfeit cards	Add functional or security layers
Transit & ticketing	Thin transport cards, event tickets
Loyalty & gift cards	Premium thin cards with printing on both sides
High-security documents	Embedded layers for additional protection

Quality Guarantee

Measure	Description
100% functional testing	Each transponder’s UID data and RF parameters detected and recorded
UID data provision	Available upon request with shipment
Optional frequency testing	RF parameter verification and recording
Optional block check	Additional quality verification
Optional NXP Mifare 1K S50 conversion	7-byte to 4-byte transfer available
100% dimensional measurement	Visual inspection of every inlay
ISO compliance	Strict production management & QC process control
Global customer proven	Widely used in European and Japanese markets
Reliability testing	Executed under professional testing houses

Why Choose Realsmart Super Thin Sheet Inlays?

Advantage	Description
Ultra-thin, 0.20 mm	Enables the thinnest finished cards on the market
Super-flat surface	No chip or coil marks – perfect for printing
Better bending & torsion	Improved physical durability vs. standard inlays
Patented technology	Proven mass production with higher throughput
Any layout & chip	Fully customizable to your specifications
Add functional layers	Anti-counterfeiting or other applications
Globally trusted	Widely used in Europe and Japan

Comparison: Super Thin Sheet Inlay vs Standard Inlay

Feature	Super Thin Sheet Inlay, This Product	Standard Inlay
Minimum thickness	0.20 mm	Typically 0.36–0.48 mm
Bending resistance	✅ Better	Standard
Torsion resistance	✅ Better	Standard
Surface flatness	Super-flat, no marks	Possible chip/coil imprint
Anti-counterfeit layering	✅ Supported	Limited
Custom layout	✅ Any layout	Often restricted
Patented mass production	✅ Yes	No

Technical Specifications

Parameter	Specification
Product Name	Super Thin & Flat Sheet Inlay
Sheet Size, Max	750 mm × 540 mm
Thickness Options	0.20, 0.24, 0.32, 0.36 mm ± 0.04 mm
Material	Copper wire antenna, patented module with PVC sheet
Chip Type	HF – NXP Mifare, ICode, NTAG; Infineon; EM; Sony Felica; or any RFID chip brand
HF Operating Frequency	13.56 MHz
Protocol	ISO/IEC 15693, ISO/IEC 14443
Storage Temperature	−20°C ~ +50°C
Options	Oval antenna; customer-specific layout; material: PET-G, PVC
Quality Testing	100% functional, dimensional, visual
Optional Services	UID data, frequency testing, block check, Mifare conversion

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